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Case Study

Cooler/Freezer Combo — GA

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  • Location: Georgia
  • Completion Date: August 2024
  • Industry Sector: Cold Storage
  • Project Size: 55,979 sq ft
  • Products Used on this Project: PermaCore PHF43 Light Mesa
PermaCore PHF43 Light Mesa

PermaCore PHF43 Light Mesa

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  • Colors: Polar White

Project Objectives / Challenges

Project Objectives / Challenges

  • This project involved a large food-related cold storage facility in Georgia featuring a walk-in cooler, walk-in freezer, and conditioned dock area. The build required a durable insulated panel solution capable of holding tight temperatures across multiple climate zones while standing up to demanding daily operations.
    • A multi-zone temperature-controlled facility that needed one panel system to serve cooler, freezer, and conditioned dock applications.
    • The wall system had to deliver strong thermal performance across each zone, resist moisture, and stay durable in a heavy-use cold storage environment.
    • The scope evolved several times, including changes to trim quantities, panel counts, and underfloor heat requirements, so the project needed a flexible partner who could navigate tight production timelines and coordinate delivery.

The PermaTherm Solution

The PermaTherm Solution

  • PermaTherm provided a customized PermaCore PHF43 Light Mesa Poly ISO insulated panel solution tailored to the facility’s cooler and freezer applications, working closely with the project team through bidding, drawing review, and production.
    • PermaCore PHF43 Light Mesa was selected for its closed-cell Poly ISO core, which delivers the thermal efficiency needed to hold consistent cooler and freezer temperatures while helping lower long-term operating costs.
    • The integrated panel system provides a moisture-resistant, durable building envelope suited to demanding cold storage conditions, with a clean finish appropriate for food-related operations.
    • As the scope evolved, the PermaTherm team stayed highly responsive, quickly revising quotes, updating panel counts, coordinating production schedules, and serving as a single point of contact for the panel scope while staying flexible on delivery timing and logistics.

Results/Outcome

Results/Outcome

  • The project moved smoothly from planning through production and delivery, supported by strong communication and the team’s ability to adapt quickly to design and scheduling changes.
    • PermaTherm’s fast turnaround on revised quotes, panel counts, and production scheduling kept the project moving and created a smooth experience for the contractor team.
    • The completed PermaCore PHF43 system provides a durable, energy-efficient envelope suited to cooler, freezer, and conditioned dock applications.
    • The operator moved from an evolving plan to a fully installed, performance-ready envelope using one integrated panel system, and the project established a strong working relationship that opens the door to future cold storage collaboration.

Plan Your Cold Storage Project

  • Planning a cold storage facility? Talk to a panel expert or call 229-231-5952 to see how PermaCore insulated metal panels can support your build.

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